Metering Pumps - Three Pump Series
Madden diaphragm metering pumps are designed for tough industrial jobs where chemicals must be accurately pumped 24 hours a day, 365 days a year. Engineered materials are used for the wetted end to pump virtually any chemical, from acids to caustics. Even viscous liquids and suspended solids can be pumped with volume controlled accuracy.
Diaphragm Metering Pumps: Mechanically actuated pumps explained
Metering Pump - AccuracyRepetitive accuracy of +/- 1% over a 10:1 turndown ratio is achieved with the stroke adjustment knob located conveniently on the top of the pump.
Metering Pumps - Long Service Life, Low MaintenanceThe simple mechanically actuated diaphragm design eliminates pesky hydraulic systems and packing glands used in many metering pumps. Large bearings and shafts, continuously lubricated with a bath of oil give many years of reliable service. Precision bronze worm gears and steel worm drive shafts convert motor rpms to linear piston pumping power. Replacing worn parts is fast, simple, with common tools.
Rugged Construction Madden metering pumps are heavy duty industrial grade, using standard industrial 56 frame motors and worm gear reducers to produce reliable pumping power designed to provide many years of reliable service. Heavy duty aluminum gear box and pump body castings, precision machined and bolted assembly. Wetted end parts made from a selection of corrosion resistant materials. Thick Nylon reinforced diaphragms for tough pumping service. Industrial grade 56 frame electrical motors are available to meet any enclosure and power supply requirement.
Madden metering pumps are industrial grade construction, with heavy gearing, shafts and bearings, and industrial grade electric motors. Some of the lower capacity competitors do not use electric motors to drive the diaphragm, using a solenoid instead. The Madden pumps will outlast these consumer grade products by decades. Compared to some competitors hydraulically actuated diaphragm type metering pumps the Madden pumps do not have hydraulics to keep in operation. Madden pumps do not need replacement of hydraulic fluid, seals and components, and the Madden pumps will never leak hydraulic fluid into the industrial process. Madden diaphragm metering pumps are simple in design and construction, requiring minimal maintenance. Repairs are done with common tools.
Type DDB Double DiaphragmOften times when metering applications arise, the liquid needing to be metered is a corrosive and dangerous chemical. These chemicals are not only harmful to human skin, but they can be extremely corrosive to metals, rubbers, and other materials found in the plant. When dealing with corrosive chemicals like this, parts fatiguing on the pump is inevitable. And a potential leak or rupture in the pumping system can have dangerous and costly consequences. Madden's Type DDB Double Diaphragm construction is a feature meant to minimize/eliminate the dangers and potential losses that result from a rupture or leak in the system. This is achieved by adding safety features to the pump to ensure the operator that the corrosive liquid will not enter the interior of the pump or leak on the shop floor. And it's dry mechanical design means never having to worry about hydraulic barrier fluids
|Standard, single diaphragm design||Type DDB double diaphragm design|
Construction: The DDB double diaphragm construction design adds a spacer and another, backup/secondary diaphragm to the chemical pump’s wetted end to ensure the corrosive chemical, like caustic soda, never reaches inside and damages the pump’s interior components. This is one big reason why, when properly maintained, there are Madden metering pumps out there that have lasted for over 25 years with only minor wetted end parts needing to be replaced.
The picture above is of a Madden JN series pump with a standard, single primary diaphragm design, and a Madden JN series type DDB double diaphragm design.
Leak Detecting Pressure Switch
Madden Metering Pump Selection GuideFor the cleanest and easiest way to inquire about a Madden metering pump, download this fillable pump selection guide, fill it out, and upload it through the RFQ section of our website. We take pride in responding promptly!
Metering Pumps - Three Pump Series - Made to OrderMadden Manufacturing doesn’t just manufacture metering pumps. We can also build entire pumping systems.
Below are just a couple examples of different systems where Madden pumps have been used.
|Example 1 of a made to order system||Example 2 of a made to order system|
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